We make a beautiful brazier from a barrel with our own hands. Homemade brazier from a metal barrel - different design ideas, as well as a method of making a brazier from an old barrel with your own hands

We make a barbecue grill from a 200 liter metal barrel, detailed instructions with photo.

A practical barbecue grill can be made with your own hands from an ordinary barrel, while it will look no worse than purchased barbecue options.

Do not forget to wear safety goggles when working with a grinder.

Now we need to strengthen the sides and make a frame to fit the edge of the cut off half of the barrel.

We measure the width of the barrel, add 10 mm and cut off a corner of this length, the corners of the joint of the future frame must be cut at an angle of 45 degrees.

We cut two long sidewalls from the corner and also cut the edges at an angle of 45 degrees. We assemble the frame upside down and grab it by welding, try on the barrel, if there are no distortions, finally weld the frame. To weld the short sides of the barrel to the frame, you can use pieces of square pipe.

Now you need to make the legs for the barbecue.

We take square pipe and cut off 4 pieces about 120 cm long. Cut off one edge of each leg with a bevel of 15 degrees, the second cut is straight.

We insert the legs with an oblique angle to the frame, the distance from the edge of the frame to the leg is 17 cm.

We mark the places for the legs on the edge of the barrel and cut the cuts with a grinder to the depth of the barrel body. The cuts must be exactly the width of the pipe.

We insert the legs into the cuts and weld the entire structure, weld the barrel to the frame in places of convex ribs.

We cut off the metal tapes to the width of the brazier and weld them along the edges on the inside of the barrel. From the corner we make a sliding stop for skewers. Now the emphasis can be shifted to fit the size of the skewers.

The next step is grinding the protruding pieces of welding.

Now the barrel needs to be cleaned of rust and burn the paint. Roasting can be done gas burner or pour some diesel fuel into a barrel and set it on fire. The paint is fading and peeling off. We clean the remains of burnt paint with a metal brush.

In the bottom of the barrel, you need to make several small holes in case of water ingress.

The final stage is to paint the entire structure with heat-resistant paint in several layers. It is desirable to paint with a spray gun.

In a day, the brazier will be ready for use; to cook a barbecue, it is enough to install a stainless steel grate on the brazier.

As you can see, a practical barbecue can be made from an ordinary barrel, designed for a large amount of cooked meat.

How to make a brazier from a barrel with your own hands? This problem interests many owners of country houses.

A brazier for a summer residence is a necessary thing for relaxation. Currently, there is a huge variety of barbecues and barbecues on sale - from disposable options to products with artistic design and forged elements. But in order to organize a high-quality stove in a suburban area, it is not at all necessary to invest decent amounts of money. A brazier from a barrel of 200 liters, made independently, is not inferior to purchased analogues, and in some ways even surpasses them, because the device can be made in accordance with your wishes and combine a smoker and a cauldron oven in it. Barrels of other sizes can also be used for barbecue.

Cons and pros of a self-made design

A self-made brazier will allow not only to make a traditional barbecue, but also to fry sausages, chicken, fish, bake potatoes and many other dishes.

To the main benefits homemade design relate:

minimum manufacturing cost;
the brazier of such design is safe in operation;
thick metal perfectly retains heat, so the meat is well fried;
undemanding care, easy process metal cleaning.

The disadvantages include:

dimensions of the structure - you can use the barbecue only at the place where it is installed;
poor resistance to corrosion;
fast incandescence of metal - safety precautions must be observed to avoid burns.

Materials and tools

In order to make a homemade brazier with your own hands from a barrel, you need to find a suitable metal product for 200 liters. Such barrels are used to store fuels and lubricants, they can be found near storage facilities or purchased inexpensively. The required capacity is half the battle, the following tools will be needed:

cutting machine (grinder);
cutting and grinding discs;
drill with a set of drills;
screwdriver;
hammer;
marker, tape measure;
welding machine with electrodes;
set of wrenches;
safety goggles and gloves.

In addition to the barrel, additional materials will be needed:

nuts and bolts (sizes are selected individually);
hinges for doors;
metal corner;
door handle;
metal tape;
stainless steel mesh;
metal pipes or profile;
metal screws.

The brazier scheme is developed to suit your needs, you can come up with and draw drawings of several of the most convenient options, indicate the places where they will be located: a chimney, a firebox door, a blower and other elements.

First you need to remove the paint from the entire surface of the barrel (it must be removed, otherwise it will bubble, burn and ruin the appearance of the product). For this, a cutting machine with a metal brush or a petal grinding wheel is used. The barrel is placed at the level of the hands. During work, it is advisable to use a respirator, gloves and goggles.

Now you need to cut a barrel of 200 liters. This is a crucial part of the work, since the quality and general form designs. Before cutting metal, draw lines with a marker in accordance with the drawing.

Several processing options are possible:

A part of the metal is cut off, which is equal to a quarter of the barrel, 2-3 cm is left along the edges. The cuts are processed by grinding, a metal strip is welded onto the lid around the perimeter, doorhandle, at the top - door hinges, and the cover is attached to the product.
The barrel is cut in half lengthwise, equal parts are obtained, to which hinges and a handle are attached.
Separate barbecues are made from 2 halves of the barrel.

Several metal rods are welded inside the barrel to secure the grate and it is placed on its own.

What can be done with 2 barrels? An interesting option in which 2 functions are implemented: barbecue and smokehouse. In manufacturing, such a device is more difficult, but nevertheless, the costs are incomparable with the cost of a purchased smokehouse.

To make a brazier smokehouse, you will need 2 barrels per two hundred liters. The biggest difficulty is connecting 2 barrels. A hole is cut in the wall of one of them, the dimensions of which correspond to the diameter of the other, and the first container is put on the second, the product is welded in this way. At first glance it seems that the design is complicated, but it is not.

After that, a door for the firebox is cut out and fixed in the lower container. The second container is made according to the barbecue principle.

Construction painting

Painting is carried out to give a pleasant appearance and protection against rust. When painting, a special silicone enamel is used that can withstand high temperatures. Before processing, it is necessary to degrease the surface well. There are other ways to protect metal from corrosion, such as oxidation or powder thermal paints, but in domestic conditions it is difficult to use these methods.

To give an aesthetic appearance to a country barbecue, you can make a stand from a metal profile or pipes and screw on several shelves made of wood and metal. They will make the process of cooking meat more comfortable and give good view Barbecue from a barrel with your own hands.

If you have country cottage area, then why not place a barbecue on it. In addition, what kind of vacation in the country is complete without kebabs and barbecues. Here you need a good grill.

It can be built from a small amount of bricks. But this is a very fragile design of a single use. It does not cook solid dishes in serious runs.

You can buy a grill or build your own. Here it is important to determine its type. It can be static - stationary or mobile - mobile.

Stationary models are made of bricks. They are building a foundation. It turns out an impressive design. The mobile version is made of metal. Its basis can be, for example, a metal barrel.

Strengths such a metal version of the barbecue:

Easy cleaning.
Not difficult to repair.
Ease of care.
Convenient and safe application.
Work with welding equipment can be carried out independently.
Metal is excellent at retaining heat. Therefore, the meat is fried at a good speed and evenly.
Low costs for the creation of such a device.
Convenient transportation over long distances.

Weak sides:

Susceptibility to corrosion.
Fast heating. If you violate safety measures, you can get badly burned.

Tools and materials

Here the basic component is known, it is a metal barrel. There is one important aspect - you can not use a product in which fuels and lubricants and formulations were previously stored.

For production, you will need the following parts:

Hinges for doors.
Wheels for moving the device. Their material is rubber. They need 4 pieces.
Steel corner. The minimum parameter is 4.5 cm.
Metal door handle.
Wire mesh.
Steel sheets.

Tool requirements:

Welding technology.
Bulgarian.
Roulette.
Grinding disc.
Cutting disc.
Electric drill.
Bolt set.
Jigsaw for metal.

Any unused barrel of any parameters will do. Although the most commonly used products are from 50 to 200 liters. More metal devices are often created from gas cylinders.

Manufacturing process

Do-it-yourself brazier from a barrel is created in several stages.

Preparatory

The production process will not take much time. You will also save a lot of money.

The brazier from the indicated base can be created in two versions: with and without a lid. For the manufacture of the first modification, two halves are used. For the second - only one.

Whichever option you prefer, you need a diagram of the intended design. It should reflect in detail all the parameters and components. The drawing will help carry out the work. For example, it could be like this:

All necessary components are prepared. First of all, the base (barrel) is cut by the grinder in its height and in half. These actions are carried out for both variations (with or without a lid).

Only the upper zone is allowed to be eliminated. She then becomes a lid.

The extreme sides of the cut base must be cleaned and leveled. After the preparatory procedures, the issue with the dimensions of the corner for opening the opening is resolved.

If the base is cut strictly in half, hinges are mounted on one side, fastening them to the main zone of the barrel, then a made cover is formed.

Frame creation

To make a frame, you must first cut the corner (it is made of steel) in half. The best height for the frame is 1 m. Its width should be identical to the width of the base.

For the side of the frame, racks are needed both horizontally and vertically. They should be arranged according to this plan:

The upper rack is placed horizontally from the upper extreme side at a distance equal to the outer diameter of the barrel.
The bottom rack horizontally rises 20-25 cm from the extreme side of the bottom rack vertically.

There are four racks in total. All of them are laid out on a convenient surface and welded at a right angle.

According to a similar plan, the second half of the frame is created. Then the two halves are combined into a single creation. Therefore, they should not have dimensional differences.

Steel corners are used for mounting the side elements.

At this stage, you need to be extremely focused. Even the slightest error can lead to unevenness of the device.

After the frame is made, the wheels are mounted on it.

There is also a handy handle attached to the frame. This will make transporting the unit much easier.

The base is installed on the frame. The drain hole should be on the back side and on top. It is entrusted with the function of a modest exhaust pipe. A pipe of suitable diameter is placed in it. The material of this pipe is metal.

The barrel stand can have a variety of configurations:

Two semicircles. They contain the base tank.
A frame created for the dimensions of the container (its creation is described above).
Two crosses from the corner. They have turned corners according to the parameters of the device.

Work on the internal branch

When you create a brazier from the designated base, work should be carried out both from the outside and from the inside. In the second situation, corners should be welded.

For example, four corners are attached to form a brazier. Two - on the sides, two - in the middle of the barrel.

For coals, two corners are enough, concentrated on the walls on the side. They rise about 10 cm above the bottom. A barbecue grill is placed on them.

If the device is created with a lid, you can work with it like a smokehouse. But for this, installation must be done to the side zone chimney.

For more convenient work with the device, shelves-tables are attached to the side zones of the barrel. Brackets are welded to the tank. And here the cover is additionally mounted. It can be made of metal or wood.

According to a similar principle, an apparatus is constructed from a cylinder.

Working with surfaces

To paint the created brazier, heat-resistant paint is needed. Other types of coatings are completely unsuitable here. And the device can be used only after complete drying of such paint.

The whole structure can somehow be finished in an original way to give it an elegant look and uniqueness.

The list of paints that are most suitable for coloring your barbecue based on a barrel:

Powder thermal paints. This is a great solution for such a device. but independent work with them is difficult, since they require special firing at very high temperatures.
Silicone agents. These are enamels resistant to temperature parameters up to 600 degrees.

You can also carry out the oxidation procedure. It is quite complicated, but quite feasible in domestic conditions. To process the brazier bowl, it is used sulphuric acid five%. It should be pre-boiled in a soap composition with a high concentration. Then 90 minutes to cook in the composition of caustic sodium.

Then it is treated with a non-stick layer. It protects the metal from corrosion.

Thus, creating a barbecue on the basis of a barrel is a simple matter. The main difficulty here is working with welding equipment.

Do-it-yourself barbecue from a barrel will be an excellent tool for culinary arts. In the courtyard of your estate, you can install a stationary barbecue, but for this you will have to spend a lot of time and effort. It will be impossible to move a brick structure to another place. The situation is quite different if the brazier body is made of a barrel.

Design features

The brazier, made of a metal barrel, has a number of positive aspects:

low manufacturing costs;
ease of construction, mobility, easy to transport;
simple repair and maintenance;
easy to clean;
application safety;
retains heat well when cooking.

Barbecue from a metal barrel is easy to manufacture, but can corrode

Along with the advantages, this constructive solution also has disadvantages:

barrel material is subject to corrosion;
strong heating of the case during operation can cause a burn if safety measures are not followed.

Video "Barbecue from a barrel with your own hands"

From this video you will learn how to make a beautiful barbecue yourself from an ordinary metal barrel.

Preparatory procedures

The good news when making a brazier from a barrel is that the amount of materials needed for work is much less than the list of tools:

From tools:

welding machine;
grinder with discs for cutting and grinding;
measuring tool: tape measure, scriber;
jigsaw;
fastening tool;
electric drill with a set of drills.

When choosing a barrel for barbecue, its size is unimportant. It can be 50, 100 or 200 liters. The main thing is that this container is not previously used for fuels and lubricants. The smell of petroleum products is very persistent and will be present in all dishes cooked on such a grill. For such purposes, containers that no one needs for a long time are usually used. Therefore, it is important to make sure that there are no corroded cavities, especially in places close to the bottom and lid of our barrel. After confirming the suitability of the source material, it is necessary to thoroughly wash the inner surface as far as possible.

Capacity cutting

Before cutting the barrel, you need to clearly understand the purpose of the future structure. Will it be just a brazier, a barbecue, or a kind of potbelly stove with the possibility of preparing ordinary dishes. Depending on the design chosen, markup should be made on the barrel and get to work. In the process of cutting, we use a jigsaw or grinder. It is important to follow all precautions and direct sparks to a safe place. Work only with protective goggles.

Self-manufacturing

It will be convenient to use the intended support when working with the barrel itself, so let's start with the support.

From any steel profile that comes to hand, we will weld a frame in the form of a parallelepiped (the same cube, only elongated). The profile should not bend, but not be bulky. Its size is arbitrary - from 15x15 mm to 60x60 mm. It would be appropriate to use a pipe of the same size.

The first thing to do is a reliable support for the barbecue

Our frame should be a few centimeters longer than the height of the barrel. Width - less than the diameter of the barrel by the same few centimeters or the same as the last size. We determine the height of the frame according to our height so that later it would be convenient to use the barbecue. The support can take the form of two rigidly fastened racks, welded with half rings, into which the skeleton of the barbecue will be laid.

Cutout

Install the original container in the welded structure of the support, laying it on its side. Let's mark the cut-out lid on the side of the barrel in front of us. The width of the lid must be less than half the circumference of the barrel. The length on one side must pass at a distance of at least 3 cm from the end of the container, and on the other, at least 25 cm to enable this side of the barbecue to be equipped with a chimney.

We cut the cover with a grinder, but not completely. When a cut is made along the line on which the hinges will be installed, they must be welded. This will avoid distortions and inaccuracies in mounting the cover. Only after installing the hinges we completely cut out the cover of our barbecue. It's already functional. You just need to make stops on the body, inside along the closing line, weld any metal profile so that the lid does not fall through. FROM outer side covers, between the hinges, it is necessary to weld a stop so that fixing in the open position is convenient. Usually make an angle of 100-120 ° C.

Having a barrel and some basic skills available, you can make a convenient barbecue yourself.

Now weld the handle to the lid. We will make it ourselves from a bar or take it ready-made, from unnecessary equipment. We will weld a thin profile to the inside of the body along the side surfaces. We will use it to support skewers and grates when cooking barbecue.

After the cover has been cut out, it is necessary to clean the inner surface from rust and dirt. To do this, we take a drill with a special cylindrical brush and go through the entire internal cavity. After that, to remove the old layer of paint, we will fire the container.

We weld the body of our barbecue to the support, if it has one permanent place dislocations. In the case when a mobile unit is needed, we will weld the brackets to the tank and drill holes in the support so that they can be bolted together. This is necessary for the stability of the structure. To create traction, we drill holes or make longitudinal cuts in the lower part of the body. Holes with a diameter of 10–18 mm will help maintain the rigidity of our case. And longitudinal cuts can weaken it. The slots are relevant when installing cast iron grates in the bottom of the unit.

Let's start with the chimney. We do it from the side where we left more than 25 cm from the end of the container. metal pipe We weld the chimney with a diameter of 70–150 mm to the body of the brazier. The place of welding is located in the upper part of the brazier. If you cut off a small piece of pipe at an angle of 45 ° and weld the rotary elbow of the chimney, then the welding point is performed in the end part of the container. With this arrangement of the pipe, traction will be better.

From two halves

The simplest in execution will be a fractional cut of the original container in half. Therefore, braziers from two halves of the barrel are often found.

We cut the container, while welding the loops without finishing the cuts. We weld the handle, then the stop between the hinges, which protects the lid from tipping over. We clean the outer and inner surfaces of dirt and old paint coating. We connect the body of the structure with the support by welding or fasteners. We drill holes in the bottom of the brazier.

This design does not require a chimney. When cooking, the smoke will simply rise and move in the direction of the wind. On the one hand, this is bad, because it is inconvenient to cook, because the smoke will strive to get into your eyes, on the other hand, the food will receive an unforgettable aroma of coals.

Outdoor barbecue does not need a chimney

With smoker function

To make a brazier with a smokehouse or grill function, you will need to upgrade any of the models described above:

Prepare another metal container, preferably smaller, for use as a firebox.
Cut a cover for laying firewood in it. Drill holes for the traction device.
Cut connecting holes between the brazier body and the firebox. If the design has a chimney, then place the firebox on the opposite side. If there is no chimney, then it is possible in the middle, blocking the draft holes. If the firebox is located on the side, then the draft holes will need to be closed / welded.
Weld the firebox with the barbecue body.
Weld metal strips inside the housing along the line of closing the lid. This is important to create a tightness of the smoking chamber.
Make a hole for draining fat in the bottom of the case.

Any version of the barbecue can be supplemented with a smokehouse

Coloring rules

After completing all the welding and assembly work, we can take up the appearance of the unit. Considering that the brazier will be exposed to fire and smoke during operation, we will choose dark color painting for the whole structure. Usually black is used. So that the paint can prevent corrosion for a long time, we carefully degrease all surfaces of the barbecue. The paint should only be heat resistant. It is best applied with a pressurized sprayer.

For reliability of quality of the painted surfaces it is necessary to apply three layers.

After the paint has dried, the unit is ready for use. It remains to fill it with food, wood or coal.

When using traditional structural materials (sheet iron, brick) for barbecue, the labor intensity of work and cutting waste increase. Therefore, for a home master, information is relevant on how to make a barbecue from industrially produced blanks. The best option becomes propane tank, drum washing machine, 200 l barrel or a piece of thick-walled pipe. It is about the last two that will be discussed further.

When building a barbecue with your own hands, you should take into account the nuances of cooking meat on coals in this way and the convenience of using the hearth:

Attention! Unlike refractory bricks, steel, even thick-walled, burns out when it comes into contact with an open fire. Therefore, fires should not be made in metal barbecues; it is better to use ready-made coal to increase the service life.

DIY barbecue technology

by the most economical option when using a large diameter pipe or barrel, a horizontal arrangement of a cylindrical shape is used. However, a vertical-type barbecue grill with a pointed upper edge is often made from long pipes, providing a high aesthetic value of the hearth.

From the barrel

The most common method of making a barbecue roaster remains a 200 liter metal barrel. There are several ways to cut, installation options and chimney designs. This instruction describes the construction of a barbecue from a barrel with your own hands with a small rectangular lid.

Lid

The design is very simple, which eliminates the need for drawings / sketches. On the initial stage a hatch is cut out of the barbecue barrel:

width - 5–10 cm must be retreated from each edge to ensure the rigidity of the brazier frame;
height - about 1/3 of the circumference of the barrel.

The cut out part becomes a lid, hinged to one side of the longitudinal horizontal cut. Hinges can be welded, screwed or riveted to cover and body parts.

For ease of use, a handle made of non-combustible material is mounted on the lid. If necessary, a deadbolt can be added to protect against spontaneous opening in winter during snowfall.

Attention! A thin-walled barrel after cutting out the hatch usually loses its spatial geometry. Therefore, along the edges of the cut from the inside, the body of the barrel is reinforced with a corner, on the shelf of which a barbecue grill will later be laid.

grate knot

For a uniform layer of coals, a cylindrical surface is unsuitable by default. Therefore, at a distance of 10-15 cm from the convex bottom of the brazier, it is necessary to lay the grate. It performs several functions:

provides a flat surface for coals;
allows the ashes to freely wake up down;
removed to clean the brazier from combustion products.

The BBQ should be sized as in the drawings and photographs below so that the meat is fried quickly, but does not burn.

To fix the grate, corners are used along the body of the barrel, attached to it with rivets, bolts or welding.

Lattice

By analogy with the previous step, the lattice is placed on several supports. If a corner is already welded on one side to reinforce the body of the brazier, the home master will have to add a second corner opposite it.

A barbecue made in this way is universal. Skewers can be placed on the same corners if necessary.

The most common side chimney scheme among users is:

in the upper third of the end part of the barrel, a hole is made for the chimney with a diameter of 57–89 mm;
a 90 degree bend is welded into it;
a 1–1.5 m piece of pipe is welded to the outlet from above;
a visor is installed on top of it.

Operation of a cylindrical barbeque show on video.

If the hearth is protected from the weather by a canopy or visor, you can use a rectangular or round hood. If you increase the size of such a hood, the galvanized "umbrella" becomes an independent roof.

The reference node has several options for increasing the degree of complexity:

The optimal height for operation is considered to be 0.8–1.2 m from the ground to the side of the brazier. A cylindrical hearth with a chimney is by default part of a smokehouse or grill oven, which is convenient for the owner suburban area.

From a pipe

An economical roaster for cooking meat on a grill is practically no different from the previous version from a barrel. It's just that the barbecue pipe is first muffled on both sides with parts cut from sheet steel. The operational resource is much higher than that of a barrel, since in this case the thickness of the metal is greater. Even when cutting out the manhole cover, the spatial geometry is preserved, the structure does not need to be reinforced with a corner.

In this step by step instructions the design of the original tubular vertical type barbecue will be considered.

With a sufficient amount of thick-walled rolled metal, a workpiece of complex shape is cut out of the pipe with their own hands. The pipe should be 1.8–2 m long, it must be installed vertically on the end, and the cut line should be drawn at an angle from the level of 1 m to the upper opposite part of the structure (as in the photo below).

With an independent cut with an angle grinder (angle grinder), it is very difficult to mark the cut line, so you should first draw a template on paper / cardboard.

Additional elements are located at different levels:

barbecue grill - at the lower edge of the cut, several corners are welded along the diameter to fix it;
the grate is 15–20 cm lower than the previous grate; corners are also attached to it around the perimeter from the inside;
ash door - just below the grate on any convenient side, welded on hinges to the body, equipped with a valve and a handle;
plug - since the body of the pipe serves as a stand for the brazier, the ash compartment turns out to be too large, so the structure is jammed under the ash pan door.

Attention! A chimney with this option is not used by barbecues, as it drastically reduces the aesthetics of the perception of the structure. Instead, a round or square hood is usually mounted.

It will not work to close the cut part of the pipe, so a standard round cover is used, which is installed instead of a barbecue grill.

If the pipe is not so big, you can also make legs or consider other options.

Well, a video on how you can build a vertical device for cooking outdoors.

Additional features and decoration

Before you make a barbecue for a suburban area, you should decide on the mode of operation:

And then we plan what elements will be present there. In this case, additional options are:

countertop - usually fastened with brackets in front of the lid of the brazier;
shelves - hung on the sides near the bottom of the barrel;
woodpile - located under the barrel, protected from behind by a visor;
canopy / visor - made of non-combustible materials on separate racks;
hood - usually with natural draft in the form of a conical or pyramidal structure made of galvanized.

Metal barbecues are decorated with twisted, forged elements. Less often, the original configuration is attached to the body of the structure. For example, when using a thick-walled pipe, the owner can beat the design in the form of a mortar gun or an old steam locomotive. Ready option decor is second-hand countertop sewing machine, usually decorated with forging.

Thus, if there is a large diameter pipe or a standard 200 l barrel, a home master can build a barbecue with my own hands. In this case, the requirements from the above instructions must be observed.

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